Fornnax is a Rubber recycling machine manufacturer since 2010.
Recycling is an excellent idea to reduce overall business costs and encourage the green environment initiative that many industries are undertaking. With this mantra, Fornnax assists its customers with proficient tyre recycling equipment.
To achieve its goals of providing best-in-class equipment, Fornnax needed to increase throughput by reducing downtime across its facilities.
This required gaining full control of its machine and operational data. Fornnax has initially deployed MachineWiz at their client facilities. This interview case study will highlight the challenges faced, its application to MachineWiz, and the results.
Shredder Machine For Rubber Recycling Machine
Industry
Rubber recycling machine at Valencia Industries LLP.
Objective
Maximize production through process optimization leading to increased profits.
Challenges
- Tracking Plant Production by operator and by shift.
- Machine up time data not available.
- Identification of Overall Operational Efficiency for Production Planning.
- Ad hoc breakdown leading to unplanned maintenance.
- Spare Parts Management issues leading to production losses.
Solution
- Installed Machine Edge controller with Machine controller.
- Track Plant Production by operator and by shift.
- Monitor defined KPI parameters of the machine over the web-based application.
- Identify and Analyze Production Data with OEE and OOE with the production monitoring application.
- Manage the Complete Plant Assets with Asset management through AssetWiz to avoid ad hoc breakdown saving production losses.
Benefits
- Increase the overall Operational Efficiency.
- Identify Process Bottleneck and increase production.
- Improve Planned Maintenance and reduce the machine wear and tear.
- Identify Required Spare Parts to maintain the plant performance.
- Identify Machines’ Health and monitor it with a condition-monitoring application.